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            Free, publicly-accessible full text available June 20, 2026
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            Predicting the minimum operating voltage Vmin of chips stands as a crucial technique in enhancing the speed and reliability of manufacturing testing flow. However, existing Vmin prediction methods often overlook various sources of variations in both training and deployment phases. Notably, overlooking wafer zone-to-zone (intra-wafer) variations and wafer-to-wafer (inter-wafer) variations diminishes the accuracy, data efficiency, and reliability of Vmin predictors. To address this challenge, we propose Restricted Bias Alignment (RBA), a novel data-efficient Vmin prediction framework that introduces a variation alignment technique to simultaneously estimate inter- and intra-wafer variations. Furthermore, we propose utilizing class probe data to model inter-wafer variations for the first time.more » « lessFree, publicly-accessible full text available April 28, 2026
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            The increasing complexity of electronic systems in autonomous electric vehicles necessitates robust methods for forecasting the degradation of critical components such as printed circuit boards (PCBs). Various time series forecasting methods have been investigated to predict in-situ resistance degradation under vibration loads. However, these methods failed to capture the degradation trend under strong measurement noise. This paper introduces Monotonic Segmented Linear Regression (MSLR), a novel approach designed to capture monotonic degradation trends in time series data under significant measurement noise. By incorporating monotonic constraints, MSLR effectively models the non-decreasing behavior characteristic of degradation processes. To further enhance reliability of the prediction, we integrate Adaptive Conformal Inference (ACI) with MSLR, enabling the estimation of statistically valid upper bounds for resistance degradation with high confidence. Extensive experiments demonstrate that MSLR outperforms state-of-the-art time series forecasting baselines on real-world PCB degradation datasets.more » « lessFree, publicly-accessible full text available April 28, 2026
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            Analog circuit design requires substantial human expertise and involvement, which is a significant roadblock to design productivity. Bayesian Optimization (BO), a popular machine-learning-based optimization strategy, has been leveraged to automate analog design given its applicability across various circuit topologies and technologies. Traditional BO methods employ black-box Gaussian Process surrogate models and optimized labeled data queries to find optimization solutions by trading off between exploration and exploitation. However, the search for the optimal design solution in BO can be expensive from both a computational and data usage point of view, particularly for high-dimensional optimization problems. This paper presents ADO-LLM, the first work integrating large language models (LLMs) with Bayesian Optimization for analog design optimization. ADO-LLM leverages the LLM’s ability to infuse domain knowledge to rapidly generate viable design points to remedy BO's inefficiency in finding high-value design areas specifically under the limited design space coverage of the BO's probabilistic surrogate model. In the meantime, sampling of design points evaluated in the iterative BO process provides quality demonstrations for the LLM to generate high-quality design points while leveraging infused broad design knowledge. Furthermore, the diversity brought by BO's exploration enriches the contextual understanding of the LLM and allows it to more broadly search in the design space and prevent repetitive and redundant suggestions. We evaluate the proposed framework on two different types of analog circuits and demonstrate notable improvements in design efficiency and effectiveness.more » « less
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            We introduce a novel semi-supervised learning approach, named Teacher-Student Bayesian Optimization TSBO, integrating the teacher-student paradigm into BO to minimize expensive labeled data queries for the first time. TSBO incorporates a teacher model, an unlabeled data sampler, and a student model. The student is trained on unlabeled data locations generated by the sampler, with pseudo labels predicted by the teacher. The interplay between these three components implements a unique selective regularization to the teacher in the form of student feedback. This scheme enables the teacher to predict high-quality pseudo labels, enhancing the generalization of the GP surrogate model in the search space. To fully exploit TSBO, we propose two optimized unlabeled data samplers to construct effective student feedback that well aligns with the objective of Bayesian optimization. Furthermore, we quantify and leverage the uncertainty of the teacher-student model for the provision of reliable feedback to the teacher in the presence of risky pseudo-label predictions. TSBO demonstrates significantly improved sample-efficiency in several global optimization tasks under tight labeled data budgets. The implementation is available at https://github.com/reminiscenty/TSBO-Official.more » « less
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            We introduce a novel semi-supervised learning approach, named Teacher-Student Bayesian Optimization TSBO, integrating the teacher-student paradigm into BO to minimize expensive labeled data queries for the first time. TSBO incorporates a teacher model, an unlabeled data sampler, and a student model. The student is trained on unlabeled data locations generated by the sampler, with pseudo labels predicted by the teacher. The interplay between these three components implements a unique selective regularization to the teacher in the form of student feedback. This scheme enables the teacher to predict high-quality pseudo labels, enhancing the generalization of the GP surrogate model in the search space. To fully exploit TSBO, we propose two optimized unlabeled data samplers to construct effective student feedback that well aligns with the objective of Bayesian optimization. Furthermore, we quantify and leverage the uncertainty of the teacher-student model for the provision of reliable feedback to the teacher in the presence of risky pseudo-label predictions. TSBO demonstrates significantly improved sample-efficiency in several global optimization tasks under tight labeled data budgets. The implementation is available at https://github.com/reminiscenty/TSBO-Official.more » « less
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            Accurate minimum operating voltage Vmin prediction is a critical element in manufacturing tests. Conventional methods lack coverage guarantees in interval predictions. Conformal Prediction (CP), a distribution-free machine learning approach, excels in providing rigorous coverage guarantees for interval predictions. However, standard CP predictors may fail due to a lack of knowledge of process variations. We address this challenge by providing principled conformalized interval prediction in the presence of process variations with high data efficiency, where the data from a few additional chips is utilized for calibration. We demonstrate the superiority of the proposed method on industrial 16nm chip data.more » « less
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            Predicting the minimum operating voltage Vmin of chips is one of the important techniques for improving the manufacturing testing flow, as well as ensuring the long-term reliability and safety of in-field systems. Current Vmin prediction methods often provide only point estimates, necessitating additional techniques for constructing prediction confidence intervals to cover uncertainties caused by different sources of variations. While some existing techniques offer region predictions, but they rely on certain distributional assumptions and/or provide no coverage guarantees. In response to these limitations, we propose a novel distribution-free Vmin interval estimation methodology possessing a theoretical guarantee of coverage. Our approach leverages conformalized quantile regression and on-chip monitors to generate reliable prediction intervals. We demonstrate the effectiveness of the proposed method on an industrial 5nm automotive chip dataset. Moreover, we show that the use of on-chip monitors can reduce the interval length significantly for Vmin prediction.more » « less
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